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Palletizing robot , Robotic palletizer , Automatic palletizer , Robotic vs. conventional palletizer , palletizing robot arm for palletizing 25kg 50kg bags boxes in pallet

A single-column palletizer is a compact and versatile robotic system used to automatically stack products onto pallets. It features a rotating column with a horizontal arm that moves up and down, gripping items and placing them in a programmed pattern on a pallet. This design offers a balance between flexibility and efficiency, especially for small- to medium-volume production lines.

    Description

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    Applications: 
    Single-column palletizers are used across many industries for end-of-line packaging. Common applications include:
    · Food and beverage: Palletizing bottles, cases, and cartons.
    · Chemicals: Handling bags of powdery materials like cement, fertilizer, and feed.
    · Pharmaceuticals and cosmetics: Precisely stacking boxes and other sensitive items.
    · Consumer goods: Packaging cartons, cases, and shrink-wrapped bundles for everyday items.


    technical Parameters: 

    Model

    LPK-LMD20

    Power supply

    3Phase380V, 50/60HZ, 10.0KW

    Air pressure

    0.6-0.8Mpa

    Machine size

    R2000mm*H4000mm

    Mechanical arm burden

    100kg

    Pallet size

    (1000-1200)mm*(1000-1200)mm*(120-150)mm

    Packing speed

    8-10cycles/min

    Stacking height

    1800mm(From the ground)

    Options:

    Automatic empty-pallet magazine 

    Full-pallet evacuation roller conveyor 

    Sheet-placer 

     

    Single Column Palletizer includes: Vertical arm palletizer , Articulated arm palletizer , SCARA robot palletizer , Cartesian palletizer , Compact robotic palletizer , Single station palletizer , Entry-level palletizer , Small footprint palletizer , End-of-line palletizer , Palletizing robot , Robotic palletizer , Automatic palletizer , Robotic vs. conventional palletizer , Robotic vs. gantry palletizer.

     

    A single-column palletizer is a compact and versatile robotic system used to automatically stack products onto pallets. It features a rotating column with a horizontal arm that moves up and down, gripping items and placing them in a programmed pattern on a pallet. This design offers a balance between flexibility and efficiency, especially for small- to medium-volume production lines.


    How it works?

    1. Product infeed: The palletizer receives products like bags, cartons, or boxes from an infeed conveyor.

    2. Gripping: A gripper or pincer at the end of the horizontal arm picks up a single product. Some models feature specialized grippers with suction cups or clamping plates to handle different product types.

    3. Rotation and movement: The arm, attached to a central rotating column, can move vertically, horizontally, and rotate around its axis. A servo-driven system provides precise and repeatable movements.

    4. Placement: The arm places the product onto the pallet according to a pre-defined stacking pattern. Multiple patterns can be programmed into the system's controller.

    5. Pattern building: The process repeats, with the arm layering products until the pallet is full. The gripper returns to the starting position to begin the next cycle.

    Key features:

    · Compact footprint: The single-column design requires minimal floor space, making it easy to integrate into existing production lines where space is limited.

    · High flexibility: These palletizers can handle a variety of products, including bags, cartons, cases, barrels, and bottles. They can also be programmed to create different stacking patterns for various products.

    · High automation: With a PLC-controlled operating system, the entire palletizing process is automated, from picking to stacking, with minimal manual intervention required.

    · Versatile infeed: Some models can handle products from multiple production lines and palletize them at one or more stations.

    · Advanced safety: Modern units include safety features like emergency stop buttons, curtains, and interlock switches to ensure a safe working environment.

    Advantages:

    High efficiency

    Can operate continuously and faster than manual labor, increasing throughput and optimizing production.

    Improved safety

    Automates the repetitive and physically demanding task of lifting, reducing the risk of workplace injuries such as strains and sprains.

    Adaptable

    Quick changeovers between different product sizes or stacking patterns can be achieved through software adjustments, eliminating the need for manual setup.

    Versatile

    A wide range of products, including bags, cartons, and boxes, can be handled by a single machine with a flexible end-of-arm tool.

    Cost-effective

    Over time, the cost savings from reduced labor and increased productivity can lead to a significant return on investment.

     

    In the range of robot palletizer made by Leadall Pack, the single-column robot palletizer represents the simplest and most compact model.
    The single-column robot palletizer can handle bags containing stable, aerated or powdery products, permitting partial overlapping of the bags in the layer along both the top and sides, offering flexible format changes.

    Its extreme simplicity makes it possible to palletize even on pallets sitting directly on the floor.

    The machine features a sturdy rotating column with a rigid horizontal arm connected to it that can slide vertically along the column. The horizontal arm has a bag pick-up pincer mounted on it that slides along it, rotating around its vertical axis. The machine takes the bags one at a time from the roller conveyor on which they arrive and places them at the point assigned by the PLC program. The horizontal arm descends to the necessary height so that the pincer can pick up the bags from the bag infeed roller conveyor and then it ascends to permit free rotation of the main column.

    The pincer traverses along the arm and rotates around its axis to place the bag in the position assigned by the programmed palletizing pattern.

    The arm is positioned at the required height and the pincer opens to place the bag on the pallet being formed. At this point, the machine returns to the starting point and is ready for a new cycle.

    The special construction solution gives the single-column robot palletizers unique features:

    · Possibility of palletizing from several pickup points, in order to handle bags from different bagging lines in one or more palletizing points.

    · Possibility of palletizing on pallets set directly on the floor.

    · Very compact size

    The machine features a PLC-controlled operating system.

    Through special programs, the machine can perform virtually any type of palletizing program.

    The format and program changes are carried out automatically and very quickly.

    The single-column robot palletizer comes complete with safety devices compliant with current standards.  

     

    Features:

    1. The whole machine is controlled by PLC, fully automatic operation;

    2. Low-position into the box, occupying less space and large production capacity;

    3. Action coordination, smooth and accurate movement, high grasping precision;

    4. The energy consumption is low, the load is large, and the operation is simple;

    5. Multiple pallets can be palletized at the same time;

    6. Meet the palletizing needs of related products such as cartons, plastic barrels, iron barrels, woven bags, plastic baskets, etc.

    Robotic Gripper Options

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    In order to improve the adaptability of the automatic palletizing machines, we offer a customized service whereby the customer can custom different robotic grippers according to different needs of various industries.

    Layout

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    Our Services

    1. one year guarantee for whole machine except for wear parts;
    2. 24 hours technical support by email;
    3. calling service;
    4. user manual available;
    5. reminding for the service life of the wearing parts;
    6. installation guide for clients from both China and abroad;
    7. maintenance and replacement service;
    8. whole process training and guidance from our technicians. High quality of after-sales service symbolizes our brand and ability. We pursue not only good quality products, but also best after sales service. Your satisfaction is our final purpose.

    Factory Gallery

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    Processing Workshop

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    Mounter (Japan)

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    CNC machining center (Japan)

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    CNC bending machine (USA)

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    CNC punch (Germany)

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    Laser cutting machine (Germany)

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    Baking paint production line (Germany)

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    Three coordinate detector (Germany)

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    Input software program (Germany)

    Why Choose Us

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    Cooperation

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    Packaging & Transportation

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    FAQ

    Q1. What is the advantage about your company?
    A1. Our company has professional team and professional production line.
    Q2. Why should I choose your products?
    A2. Our products are high quality and low price.
    Q3. Any other good service your company can provide?
    A3. Yes, we can provide good after-sale and fast delivery.
    Q4.What kind of Transportation could you provide?And are you able to update the production process Information in time after placing our order?
    A4. Sea shipping, air Shipping, and international express. And after confirming your order, we would keep you updated of production details of emails and photos.

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